Rapid Prototyping Toolbox
In the world of product development, speed and flexibility are vital to maintaining a competitive edge. Below are some of the manufacturing tools I utilize in my prototyping process.
3D Printing
How I use it:
1) Fast iteration on new designs to test mechanical features (FDM)
2) Hands on consumer research with functional prototypes
3) Injection molding stand-in for small batch manufacturing (MJF)
4) Low cost thermoforming molds (polyjet or resin printers)
CNC Milling and Machining
How I use it:
1) Precision component fabrication for metals, plastics, and composites
2) To produce multiple identical parts (10s, 100s, or 1000s)
3) For high strength part manufacture
Thermoforming
How I use it:
1) Polymer and composite sheet vacuum forming
2) Great for packaging and single use products
3) Useful for mold making and custom low cost products/prototypes
Laser Cutting
How I use it:
1) Perfect for churning out prototype cardboard packaging.
2) Etching, burning, or cutting cardboard, wood, and plastics
3) Great for adding customized artwork or markings to coated parts
4) Etching and cutting metal or ceramic (with higher power lasers).
My Digital Toolbox
Digital design tools I utilize include the Adobe suite, Solidworks, Keyshot, Cura 3D print Software, Rhinoceros, reMarkable, Google suite, Microsoft Office suite and more.
